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For meeting all Your Complex Needs
Our evolution from a trading-focused enterprise to a comprehensive manufacturing operation speaks volumes about our steadfast dedication. We provide high-grade materials, advanced components, and tailored solutions to address the diverse requirements of our clientele. Emphasizing superior quality, innovation, and customization, our products uphold the highest standards of reliability, durability, and performance. This transition underscores our unwavering commitment to meeting and exceeding the expectations of our customers.
Our Innovations
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Smooth Melting Flux
In the steelmaking process, proper management of slag is essential to maintain the quality of the steel produced. There’s a well-known saying: “Deal with slag, and slag will deal with steel.” Inappropriately handling slag can lead to detrimental changes in the composition of phosphorus (P), sulfur (S), and the presence of undesirable oxides.
Our slag conditioner effectively alters the composition of the slag, ensuring it interacts with the steel in a balanced manner. This balanced interaction facilitates the absorption of impurities and contaminants, resulting in the production of cleaner, higher-quality steel. By maintaining this equilibrium, we optimize the steelmaking process, enhancing both efficiency and the final product’s quality.
Benefits of Using Smooth Flux :
- Improved Steel Quality
- Enhanced Mehanical Properties
- Reduced Porosity and inclusions
- Improved Weldability
- Control of Alloying Elements
- Prevention of Steel Reoxidation
- Cost Savings
- Enhanced Heat Transfer Properties
- Compliance with Industry Standards
Briquettes
In steel treatment, slags sized 10-50 mm play a crucial role in refining processes, aiding in the development of dynamic slag to enhance refining conditions. Engineered slags, predominantly based on Al2O3, are commonly used in the steel industry. These slags, derived from various natural or secondary raw materials, are influenced by the selection of organic substances, production technology, and final chemical composition. This paper presents plant results and experiences regarding the utilization of briquetted synthetic slags containing Al2O3, emphasizing their role in steel refinement processes.
Pre-Melted Calcium Aluminates
Pre-melt synthetic slag, available in sizes ranging from 1-10 mm and 10-50 mm, is highly regarded for its superior capacity to absorb acidic pollutants such as arsenic and antimony. When mixed with iron oxides, it creates a broad, uniform fluid region. Pre-melt synthetic slag serves multiple purposes in steelmaking, including deoxidization, desulfurization, and dephosphorization, contributing significantly to the refinement of steel.
Our Cost Advantage
Our Costing Analysis and its Impact/Reduction is stated below:
- De Metallization Coke ~ 50% less
- Reedex ~ 50% less
- Aluminum ~ 50% less
- Silicon ~ 50%less
- Furnance Yield ~ 2-4% increase
- Ladle Life ~ 10-20 heats improved
- Tundish Life ~ Maximized (due to removal of O2)
- O2 Gas + Lancing Pipe ~ Less upto 50%
- Billet Metallurgical Problem ~ Resolved
- Rolling Mill (8mm, 10mm, 12mm, TMT, Inner Core, Structural) ~ Improved
- Slag Crusher Usage ~ Minimized
- Manpower ~ Easy to handle, reduced Slag Carries
- Pollution Control ~ Environmentally free
- Resource Utilization ~ Fully Utilized
- Energy Consumption ~ Reduced
- Quality Control ~ Improvised
- Supplier Negotiation ~ Better
- Technology Integrated ~ Advanced
